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Tillotson DG5-HL OEM Diaphragm Gasket Kit
DG-5HL Tillotson OEM Diaphragm Gasket Kit
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Tillotson DG5-HL OEM Diaphragm Gasket Kit

Part Number: DG5-HL
Online Price: $10.99
Tillotson DG5-HL OEM Diaphragm Gasket Kit for Standard Volume Carburetors
Availability: In Stock.

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Description

Tillotson DG5-HL OEM Diaphragm Gasket Kit – Standard Volume (Single Stack, Gas) Carburetors


The Tillotson DG5-HL OEM Diaphragm Gasket Kit is the factory-original solution for rebuilding standard volume (single stack, gas) Tillotson carburetors used in high-performance racing engines, as well as industrial tools and equipment.


This kit contains genuine Tillotson components, manufactured to strict OEM specifications to ensure the highest levels of fuel delivery accuracy, durability, and throttle response. Unlike many aftermarket options, these diaphragms and gaskets are designed to maintain long-term performance and withstand the rigors of demanding engine conditions.


OEM Quality for Performance and Longevity

Whether you're maintaining a race engine or servicing commercial equipment, using original Tillotson diaphragms ensures your carburetor performs consistently and reliably.

This kit includes the thin .004” pump diaphragm, ideal for:

  • Engines under 60cc, where it offers fast response
  • Larger 2-cycle kart engines during qualifying, where responsiveness is prioritized over durability

Note: The .004” diaphragm is not recommended for main events or long sessions on engines over 60cc due to reduced longevity.


Recommended Maintenance Intervals

  • Racing engines < 60cc: Replace every 3 races for optimal performance
  • General small engine use < 60cc: Replace every 4–6 weeks, or when experiencing hard starting or inconsistent tuning
  • For best results, use ethanol-free gasoline, especially in 4-cycle applications


Kit Contents

  • .004" Pump Diaphragm
  • .020" Pump Diaphragm Gasket
  • Main Metering Diaphragm
  • Main Metering Diaphragm Gasket


Why Choose OEM Over Aftermarket?

  • OEM-quality materials offer superior fuel resistance
  • Tighter tolerances for metering accuracy
  • Longer-lasting under racing and industrial conditions
  • Designed to maintain factory performance standards


Fitment & Compatibility

DG5-HL Tillotson OEM Diaphragm Gasket Kit fits all standard volume(single stack, gas) fuel pump carburetors, including these racing carburetors: HL-166B&C, HL-152A, HL-334B, HL,334WX( gas 2 plate version) HL-357A&B, HL-395A, HL-388A


This Tillotson Diaphragm Gasket Kit is also used in the lawn & garden and industrial equipment like concrete saws and compactors with the following carburetors.

Suits Stihl chainsaws model 08,070,090,TS08,TS350,TF350 fitted with HL carburetors: HL-108A, HL-109B, HL-112A, HL-112B, HL-112C, HL-112D, HL-117A, HL-117B, HL-117C, HL-117E, HL-121BX, HL-125A, HL-125B, HL-125C, HL-129A, HL-130A, HL-132A, HL-132B, HL-132C, HL-132E, HL-132F, HL-141D, HL-141E, HL-147A, HL-147B,HL-152A, HL-155A, HL-155B, HL-158A, HL-158E, HL-159A, HL-166A, HL-166B HL-166C, HL-166D, HL-166E, HL-172A, HL-172B, HL-174A, HL-175A, HL-176A, HL-180A, HL-180B, HL-189A, HL-189E, HL-201A, HL-202A, HL-203A, HL-204A, HL-205B, HL-207B, HL-208A, HL-212A, HL-214B, HL-215A, HL-217A, HL-218A, HL-220A, HL-220AX, HL-222A, HL-223A, HL-229A, HL-229E, HL-229F, HL-230A, HL-231A, HL-240A, HL-244A, HL-247A, HL-248A, HL-249A, HL-250A, HL-253A, HL-254A, HL-255A, HL-256A, HL-257A, HL-258A, HL-258B, HL-259A, HL-260A, HL-261A, HL-262A, HL-266A, HL-267A, HL-270A, HL-273A, HL-274A, HL-274E, HL-276A, HL-279A, HL-280A, HL-282A, HL-282B, HL-283A, HL-284A, HL-285A, HL-286A, HL-290A, HL-292A, HL-292B, HL-292C, HL-292D, HL-292E, HL-293B, HL-293C, HL-293E, HL-294A, HL-295A, HL-296A, HL-296E, HL-299A, HL-299AX, HL-299C, HL-299E, HL-299F, HL-301A, HL-301E, HL-306A, HL-306B, HL-307A, HL-307B, HL-307E, HL-309A,HL-334B, HL-334WX, HL-357A&B,  HL-395A, HL-388A

FAQ

Q1: What’s included in the DG5-HL OEM diaphragm gasket kit?

A: The kit includes:

  • .004" Fuel Pump Diaphragm
  • .020" Fuel Pump Diaphragm Gasket
  • Main Metering Diaphragm
  • Main Metering Diaphragm Gasket


Q2: Which engines is the .004" diaphragm ideal for?

A: It’s best suited for:

  • Engines under 60cc for regular use
  • 2-cycle racing engines over 60cc during qualifying sessions only
    Because it’s thinner, it provides quicker fuel response but slightly reduced longevity.


Q3: How often should I replace the diaphragm and gaskets?

A:

  • For racing engines <60cc: every 3 races
  • For general equipment use <60cc: every 4–6 weeks
  • Replace immediately if you experience hard starts, tuning issues, or performance drops
    Using ethanol-free fuel can extend component life.


Q4: What carburetors does this kit fit?

A: This kit fits a wide range of standard volume HL-series Tillotson carburetors, including popular racing models like:

  • HL-334B, HL-357A/B, HL-388A, HL-395A
  • And dozens of Stihl-compatible HL carbs like HL-125C, HL-166C, HL-290A, HL-299F

Refer to the full compatibility list in the product description for exact models.


Q5: Why choose OEM over aftermarket kits?

A: OEM kits offer:

  • Tighter quality control
  • Longer diaphragm life
  • Guaranteed fit and fuel resistance
  • Reliability under extreme conditions, whether you're racing or running power tools

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